BDE 4504

Roller brake tester for heavy duty trucks and trailers, busses

Applications:

Professional roller brake tester with analogue visualization or PC based. The wide range of accessories allows to meet all requirements. Possibility, with additional modules, to be upgraded into test lane

Key features

Roller set:

  • Mechanics in split or compact design, hot dip galvanised (the best protection against corrosion) and consequently, suitable for outdoor installation
  • Rollers at drive-on side elevated or level for dual direction testing, available with coating or, alternatively steel with exclusively SmoothGrip design
  • Roller sets are equipped with rust-proof feeler rolls
  • Measurement with wear-free strain-gauge type load cells
  • Electric automatic drive-off aid to facilitate driving off the rollers
  • Splash-proof motors 11 kW (16t version) or 15 kW (20t version) displaced under the rollers, for the 16t version available also at drive off side or in the middle of the frame, between the left and right rollers

Visualization/control unit

  • Three different versions: 1) with standard display unit (SC), 2) with control unit to be connected to PC (SC PC), 3) with large display unit and power cabinet (N)
  • Analogue display with double scale for left and right side, measuring range: 0-8 / 0-40 kN automatically switch over
  • Function lights for ON/OFF status, manual/automatic mode, indication of roller starting and slip of the wheel, left/right
  • Lockable main switch to be mounted externally (SC and SC PC) or integrated in the power cabinet (N)
  • Print-out possibility
  • Can be connected to an external PC which allow to visualize, store and print out all results

Technical data

Max. drive over weight per axle: 16000 or 20000 kg
Measuring range: 0 – 8000 / 0 - 40000 N
Max. brake force: 30000 (16t) or 40000 (20t) N
Test weight per axle according ISO 21069 (70% braking efficiency): 8600 (16t) or 11400 (20t) kg
Idling speed: 2,7 or 2,7/5,4 km/h
Roller coefficient dry wet: > 0.7 / > 0.6
Motor power: 2 x 11 (16t) or 2 x 15 (20t) kW
Roller diameter: 255 mm (204 mm for version with motors in the middle of the frame)
Roller length: 1000 or 1300 or 1200 or 985 mm (according to the versions - see)
Test width: variable (952 - 2922 mm for version with motors in the middle of the frame)
for suspension and side slip tester refer to the corresponding section

Options

Additional modules:

  • suspension tester, Eusama principle, in compact design or split design (only version with large display unit and power cabinet)
  • suspension tester, Theta principle, in compact design, with noise research module  (only version with large display unit and power cabinet)
  • side-slip tester, 1000 mm long
  • Load simulator NSV 3000 - pulling down the axle up to 2800 kg
  • Load simulator NSV 4000 - pulling down the axle up to 10000 kg (20t version only)
  • Load simulator HBV 4000 - lifting up the axle (20t version only)
  • Interface for tachographs testers

Options:

  • Motor brake for preserving motor and gear during drive out of the roller set
  • Integrated axle load weighing system or installation kit for later retrofit of the weighing system
  • Swivel wall support or column for analogue display
  • Heating system for analogue display
  • Infrared remote control, to control test stand from driver’s seat
  • 8-digit LED display to visualize the weight, side-slip, pedal force, pneumatic pressure
  • 4 WD mode (counter rotation)
  • A4, serial matrix printer
  • Empty PC cabinet, design, which recalls the legendary Snap-on tool storage, equipped with wheels, two of them with brakes
  • PC, keyboard,  mouse, 27" TFT flat monitor, A4 ink jet printer
  • Rugged tablet PC, to be used to read the measured data and replaces the remote control unit
  • Pedal pressure transducers cable or radio version
  • Pneumatic pressure transducers cable or radio version
  • Pit safety devices 3 or 5 points for split versions
  • Roller covers
  • Noise level module for suspension tester, Eusama principle
  • Wide range of build-in frames (to facilitate the preparation of foundation)

Versions

Coated or SmoothGrip rollers, 1000 mm long, 1 or 2 test speed, elevated rollers, motors under the rollers, 16 or 20t version

Coated or SmoothGrip rollers, 1000 mm long, 1 or 2 test speed, level rollers, dual direction testing, 4WD mode, motors under the rollers, 16 or 20t version

Coated or SmoothGrip rollers, 1300 mm long, 1 or 2 test speed, elevated rollers, motors under the rollers, 16 or 20t version

Coated or SmoothGrip rollers, 1300 mm long, 1 or 2 test speed, level rollers, dual direction testing, 4WD mode, motors under the rollers, 16 or 20t version

Coated or SmoothGrip rollers, 1200 mm long, 1 or 2 test speed, elevated rollers, motors at drive off side, 16t version only

Coated or SmoothGrip rollers, 1200 mm long, 1 or 2 test speed, level rollers, dual direction testing, 4WD mode, motors at drive off side, 16t version only

Coated or SmoothGrip rollers, 985 mm long, 2 test speed, elevated rollers, motors in the middle of the frame, between the left and right rollers, 16t version only

Media

BDE for trucks
File size : 648.85 Kb
BDE 4504K
File size : 198.03 Kb

Certifications & Networking

Certifications: Germany, The Netherlands, Poland, Romania, Slovenia, Croatia, Serbia, Bosnia

Networking: ASA Network - ASA Livestream